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About Linear Slides
Linear slides are precision products designed to turn
motion or torque into thrust. They play a vital role in rolling motion
applications. Linear slides are used to move mounted mechanisms across
a given axis. Complete linear slides normally consist of at least a base,
a saddle, adjusting screws and a straight gib. Linear slides can move
loads consisting of lightweight miniatures to payloads of several hundred
pounds. Linear slides are resistant to contamination, extremely durable
in shock load conditions and run smoothly on lightweight frames.
Linear motion is basically movement in a straight line, from point A
to point B. Linear motion is divided into speed and direction. That combination
is called velocity. Linear motion is not typically used to actuate mechanisms,
so it is often converted to other motion types. Many machines work by
other kinds of motion, such as rotary motion. However, linear motion
is often necessary in a process, making linear slides invaluable.
There are two principle types of linear slides. The most common variety
is the ball bearing auto-slide. The other type of auto-slide uses crossed
rollers. Linear slides assemblies use non-recirculating precision balls
and rollers that move against highly polished and hardened rod ways,
greatly reducing friction. When browsing through various linear slides,
know for what applications the linear slides will be used. For immense
loads and safe operation, dovetail linear slides will be appropriate.
On the other hand, if a self-lubricating slide with a smaller maximum
load carrying capacity is required, ball bearing slides, the most common
linear slides, would be an appropriate choice.
Businesses that test computer floppy drives, do robotic welding and perform
lots of transportation tasks use linear slides on a daily basis. These
linear slides are also used in machine tools, instrumentation, gauging
and positioning devices. The plastic and metal extrusion, printing, textile
and glass manufacturing industries utilize linear slides. Linear slides
are used in the medical and electronics industry because of the smoothness
and quietness of the guide rollers. Linear slides are used in the wood/construction
and packaging industries, as well, because of their durability. A complete
linear slides system should be considered when assistance in straight-line
work is needed.
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Types of Linear Slides
- ,
also referred to as “ball slides,” are the most common type
of linear slide because of their self-lubricating qualities, which increase
their reliability. Ball bearing slides, which perform with a smooth
linear motion, typically use four hardened and ground shafts that surround
the balls at four different points.
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utilize rollers that crisscross each other and usually move between
a group of four semi-flat and parallel rods, which surround them. The
design of crossed roller slides allows them to carry up to twice the
load of ball bearing slides and to absorb larger impacts.
-
are used in high load applications that require long travel distances
and/or damping. Dovetail slides consist of a saddle or flaring tenon
and a fixed base.
-
consist of a drive that is attached to a fixed slide base and two extended
springs that pull the slide top toward the screw end, against which
it is firmly held. As the screw is turned clockwise, it moves the slide
top forward along the linear axis, and because of the spring pressure,
the screw retracts when turned counter-clockwise, resulting in a smooth
linear rotation.
- are reliable single- or multi-axis mechanical systems
that position a payload and consist of few components, including a linear
motor, bearings, encoder, limit switches, cable carrier and bellows.
Linear motor positioning stages move payloads vertically or horizontally
without mechanical transmission devices and at varying rates of acceleration
and speed.
- are precision products used in CNC machining.
-
consist of a carrier, a base and ways fitted together with a gib and
gib screws, which allow for adjustment to ensure accurate movement.
Precision slides are basically motion guides that are used to feed and
retract parts, tools or fixtures on all kinds of equipment.
- use perpendicular rollers and have a higher load capacity than ball bearings.
- are the quietest type of bearing table.
-
rotate on an axis, typically positioned in the center, and provide rotary
motion used in positioning and moving objects. Rotary stages are utilized
to adjust the roll, pitch and yaw of objects, as opposed to linear stages,
which position objects in space.
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integrate roller or ball guides to permit the engineering of complete
systems easily and with a minimum of assembly time.
- are composed of forcers and platens.
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